Custom Connector Pins

Key Features

• Zero in-process scrap production through cold-forming technology
• Industry-leading defect rate of just 1 in 600 million pins
• High-speed production at up to 5 pins per second
• Lead-free materials fully compliant with REACH and RoHS regulations
• Lower per-unit cost compared to screw machine production
• Consistent quality with no tool dulling across production runs

Applications

Retention Features

Star

Multi-point contact for balanced retention

Tabs (Spline)

Longitudinal tabs for directional grip

Inscribed Square

Four-point contact for secure fit

Flat

Smooth surface for low-friction insertion

Technical Specifications

Manufacturing Process

Automatic Die Rolling (Cold-Forming)

Production Rate

Up to 5 pins per second

Defect Rate

1 in 600,000,000

Material Options

Lead-free brass, stainless steel

Retention Features

Star, Tabs (Spline), Inscribed Square, Flat

Scrap Production

Zero in-process scrap

Compliance

REACH & RoHS compliant

Support & Services

• Design for Manufacturing (DFM) consultation
• Custom die creation for unique specifications
• Prototype development and testing
• Volume production scaling
• Technical documentation and certifications